A vibrant performance-driven professional with more than 25 years of rich experience in multinational and local companies in the field of Purchase management, Project management & Production management, Holds the Approved manufacturing license for Tablet, Capsul, O.R.S. and Dry syrup in B-Lactum & Non B-Lactum.
A creative thinker, luminary, problem solver and decision maker who balances needs of employees with the organizational mandate. Proficient in spearheading talent acquisition & employee relation activities and setting Priorities for improving the competence of the work-force.
R&D and Recipe developer for entirely new type of Khakhra (Wheat crisps) ,Papad(white lentil crackers) & Many more.
B. Kumar Consultancy Service
Food Manufacturing plant set up
Recipe enhancement by adding different additives
Recipe development(New)
Production enhancement
975
Recipes Prepared
25
Years of Experience
14
Companies associated with
32
Recipes Enhanced
Company Name: Vajani Foods
Dates: Employed Apr 2017 – Present
Company Name : Kumar Food Consultant
Dates: Employed Jul 2016 – Present.
Company Name: Somnath and Jalaram enterprise, Rajkot
Dates: Employed Jul-2014 Nov-2016
Done & Responsible for entire plant set up to entire operation management; which includes 3M & R&D of Recipes of different type of food Products. Like Khakhra, Papad, Appalam, Chorafali, Mathia, Mukhwas, Toast, Biscuit, Mini Khakhra, Coin khakhra, Flavours, Seasonings for Fryums seasoning. Heading factory & Project function with emphasis on innovation technologies and world class manufacturing facilities and system at Global level on benchmark to any top MNC.
Established world’s first of it’s kind automatic Khakhra (wheat crisp) manufacturing unit, all R&D to commissioning and successful operation done within a pre-decided time of 6 month.
DONE FOLLOWING
Factory Cost Chain management from RM Plan to finish good dispatch.
All statutory and regulatory compliance along with throughput and cost reduction Plan.
Pre-planned project expansion.
Training & capability building in functional and cross functional activities and facilitating smooth implementation of SOPs and tracking monthly improvement of staff.
Concept prototyping, process design, selecting appropriate technology and execution from pilot plant to commercialization of the new products.
.Company Name: HSM food international private Limited
Dates: Employed Aug-2010 to Jul-2014
In this food manufacturing company, Done Production planning & scheduling procedures and control on overall production activities of various products like Khakhra(Wheat Crisps), Bakery items(Khari), Papad, Rice crackers & Sago papad. This was perfectly & smoothly executed by Overall handling & Supervising of more than 700 manpower(Girls) and 22 production officers(Girls).
Organised & coordinated production in shifts with optimum plant performance with respect to Quantity & Quality standards, cleaning and sanitation, On time delivery & compliance with budgetary requirements with managing routine labour issues like transportation and canteen management.
Managed entire packaging section by following country wise legal requirements.
Achieved high productivity by maximising the efficiency and minimising the cost, As well as Optimising the utilisation of resources i.e.3M and reducing the wastage/Rejection losses.
R&D for Indian cousin, specially made from wheat, Actively involved in application of new type of techno-chemical ingredients(Food Additves) as per US FDA, and acting as an interface to R&D function in new product development, new packaging development activities.
Achieved plant KPM of Safety, Quality, Productivity and Cost, by ensuring quick response and corrective action to any problem related to 4M i.e.Man,Machine,Material & Method.
Maintained GHP, By maintaining hygiene and food safety in plant including implementation of HACCP based food safety management system. Keeps machines and all area always clean, hygiene and tidy to maintain image of the company at high standards.
Motivated the team by organising and arranging team meetings to achieve continuous productivity, process improvements and facilitate problem solving on the floor, Heading Q.A.,Q.C.& Purchase department as head of department.
Company Name: BAN LAB LIMITED,Rajkot-Gujarat
Dates: Employed May-2005 to Aug-2010
Done Purchase Management of Raw materials and Packaging materials for 3 units situated across India by Material procurement and done purchasing activities of Raw materials, Packaging materials and Machinery items, Material Requisition Planning, Scheduling, timely finalisation of Purchase / Contract order for procurement of material for smooth running of Production, Monitor timely Procurement of Packing Material, Laboratory Equipment / Chemicals & Spares, National /International sourcing & negotiations: For example Shrink pack machine purchased from AUTOPACK, Thailand, Ordering for rescheduling, Follow-up of Pending order, New vendor Development, Vendor evaluation, minimising material cost: For example :99% of raw materials suppliers of existing company was introduced & added by myself up to year 2008, and these all are still exists, as approved vendors, Supplier rating, coordination with various Production processes & Marketing Dept, as well as Maintenance department of all three units spread across India, Inventory Planning & Control, Stock Analysis, ABC Analysis, interaction with Stores for receiving & inspection, Monitoring Issue of Materials, Inbound and outbound logistics, freight Negotiations, By maintaining ISO-9001 records & compliance with them,Disposal planning of Surplus stocks & scrap disposal, Implementation of all FDA and Governments rules with revised amendment as per Gazette of India on all packaging materials for example recently introduced expiry period changed, Procurement of all machines for new plant of Paonta sahib (H.P.) to Manufacture F.M.C.G.Products, Cosmetics like Hair oil etc. ,and Home care products.
My full techno chemical skills used as a technical persons; not as a Purchase officer, and co-ordination with Marketing vice president fortrial done for Soap, cream, shampoo etc. as unit was newly establishing.
Company: MADICAMEN BIOTACH LIMITED, Bhiwadi- Distt.Alwar-Rajasthan
Dates: Employed Nov-2002 to Jun-2004.
Medicament Biotech Limited is a largest tablet manufacturing unit in Rajasthan, And Established O.R.S.Manufacturing Unit with Unique combination of Magnesium chloride.
Actually Medicamen Biotech limited has done Joint venture with Denmark;s Mission pharma, And Mission pharma would like to establish O.R.S. Plant where done Production planning of raw materials, Production management with the team of 38 manpower including Production officers and workers in three shifts, reporting to Executive director,Manufacturing and Packaging activities of medicine, Documentation as per CGMP/GLP norms, Co-ordination among visitors from various countries like Denmark, Nigeria, America, Zimbabwe, USA etc.
Company: BRITISH HEALTH PRODUCTION (INDIA) PVT. LIMITED(A unit of Dabur India Limited),Bhiwadi-Rajasthan.
Dates: Employed Jun-1993 to Nov-2002
This is a Pharmaceutical & Food division of DABUR INDIA LIMITED),Where done Formulation of Tablets, Dry syrup, Capsules, O.R.S. and single dose Lemon flavoured Paracetamol powder in sachet form as well as Food products like high protein chocolate flavoured powder,Low sodium salt, weight reducing powder, Soup powder, Glucose-D,Juice training & Capsule for Osteoarthritis as well as health product in capsule form like Spirulina and Chromium picolinate,Packaging activity of these products were most important by maintaining controlled environmental condition, which was monitored each and every 30minutes,
Daily W.I.P. preparation and sending to Dabur’s head office through email by V-set.
Company: Indo Alusys Industries Limited,Bhiwadi,
Dates: Employed Aug-1992 to Mar-1993
The basic knowledge gained is very much useful in today’s food technology related equipments,because of supervision of Anodizing & powder coating of aluminum extrusion and architectural products.